About Injection Moulding Compound
Offered in HDPE paper bags, injection moulding compound is a granular compound that has specific physical, mechanical, thermal, and electrical properties. Utensils, dinnerware and other food contact products can be developed with this compound, because it does not affect the flavor of the food. It can also be used for making bathroom accessories, medical and electrical components. The ideal temperature required for the storage of this compound is 250C. At this temperature, it will remain stable for around six months. Temperature higher that this may affect its flow and mouldability. The workers who will handle this product in the injection molding units, must wear a dust musk.
Exceptional Mechanical and Thermal PropertiesWith a tensile strength between 3137 MPa and a flexural modulus range of 1,3501,800 MPa, this injection moulding compound delivers robust mechanical performance. The notched Izod impact strength of 2035 J/m and thermal decomposition above 300C ensure the material can withstand demanding environments, making it suitable for structural as well as aesthetic applications.
Enhanced Processability and Surface FinishEngineered as granules for seamless dosing and melting, this compound supports broad processing temperatures from 180C to 250C, adapting easily to different moulding machines and tooling. The result is a consistent, smooth, and high-quality surface finish across all manufactured parts, even when using customized pigments or additives.
Enduring Stability and Environmental ComplianceBoasting less than 0.03% water absorption and excellent dimensional stability, the compound maintains its properties over prolonged usage and under varying environmental conditions. Fully compliant with RoHS and REACH, its ecological profile meets global regulatory standards, and optional UV stabilized grades extend durability for outdoor applications.
FAQs of Injection Moulding Compound:
Q: How do I use this injection moulding compound in the manufacturing process?
A: The compound is supplied as granules that must be loaded into the hopper of an injection moulding machine. Set the process temperature between 180C and 250C; the material melts and fills the mould to form a part. Standard procedures apply for cooling and ejection.
Q: What color options are available for this injection moulding compound?
A: Standard color options include natural, black, and white. Customized colors can be produced based on your requirements, utilizing compatible pigments during manufacturing for precise color consistency.
Q: When should UV stabilized grades be considered for use?
A: UV stabilized grades are recommended if the moulded parts will be exposed to sunlight or outdoor environments. This option helps preserve the color and mechanical integrity over time, and is available upon request.
Q: Where is this product typically applied?
A: This ABS moulding compound is commonly used for producing automotive parts, household appliances, toys, and electronic housings. Its properties also suit other precision-moulded plastic applications.
Q: What are the main benefits of using this specific compound?
A: Major benefits include high impact strength, excellent processability, consistent color, dimensional stability, and exceptional surface finish. Environmental compliance and compatibility with most processing aids further add to its versatility.
Q: How should the compound be stored for optimal shelf life?
A: Store the material in a dry, cool environment, away from direct sunlight. Under these recommended conditions, the compound retains its properties for up to two years.